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Product

Aluminium Busbar

6101 aluminium busbar for weight- and cost-sensitive distribution, sized to match copper temperature rise.

Aluminium Busbar laminated busbar

Product imagery: factory photo plus studio renders. The exact geometry, layers and terminals of your part follow your drawing.

Specifications

Reference specification

Final values follow your drawing — this is the standard configuration of the family.

ParameterValue
Alloy6101 (extruded)
Conductivity~56 % of copper (IACS)
Weight~50 % of equivalent copper
Equivalent sizing+27 % width or +50 % thickness vs copper (same rise)
SurfaceBare, tin or silver plated on request
Thermal expansion~42 % higher than copper — torque maintenance advised
SKUSY-CM-304
Why This Family

Engineered for power conversion circuits

Key characteristics of this product family.

  • Low stray inductance for fast switching circuits
  • Full edge sealing for high-voltage creepage requirements
  • Tin-plated C11000 conductors for corrosion resistance
  • Dielectric selected by voltage class and temperature
  • Tooled, repeatable geometry — no assembly variation
  • Factory-direct with DFM review before tooling
Terminal welding detail on a SHANYUAN Aluminium Busbar laminated busbar
Product Overview

About this busbar family

Aluminium busbar is selected where weight and material cost matter more than ultimate conductivity. Alloy 6101 conducts roughly 56 % as well as copper for the same cross-section at about half the weight. Because aluminium runs warmer at equal current, the bar is sized wider or thicker to reach the same temperature rise as the equivalent copper bar — a trade-off reviewed with the customer before quoting.

Typical Applications

Where you will find this family

Distribution boards and busway

Where this busbar configuration earns its place.

Switchgear and MCC

Where this busbar configuration earns its place.

Grounding and bonding networks

Where this busbar configuration earns its place.

Solar and wind plant collection

Where this busbar configuration earns its place.

Lightweight transport equipment

Where this busbar configuration earns its place.

Design Notes

Where this busbar configuration earns its place.

Why Buy Direct from SHANYUAN

One accountable engineering partner

01

Direct engineering

Your drawings reach the engineers who build the part.

02

DFM before tooling

Design risks flagged when changes are cheap.

03

Documented QC

Test records per lot, CoC and PPAP on request.

04

End to end

Drawing to delivered production parts, one supplier.

Project Flow

How a custom project runs

From spec review to shipped, tested parts — one accountable supplier.

Spec ReviewDrawing, current rating, layers and terminals confirmed with you
DFM ReviewEdge distances, weld zones and clearances checked before tooling
QuotationTechnical and commercial quote within one business day
Sample BuildPrototypes for fit and electrical verification
Tooled ProductionControlled process with documented QC per lot
DeliveryPacked to your requirements, test records on request
FAQ

Frequently asked questions

Straight answers from the engineering team.

Can you provide documentation for our quality system?
Dimensional and electrical test records are maintained per lot. If your quality system requires CoCs, specific formats or PPAP-style documentation, tell us at quotation stage and we align the paperwork with your requirements.
What current ratings can SHANYUAN busbars handle?
Rating is designed per application up to roughly 1000 A, sized against continuous and peak current with thermal margin — see our ampacity chart for the starting reference points.
Do you support low-volume prototypes before production?
Yes. Custom projects typically run: spec review, DFM, quotation, sample build for fit and electrical verification, then tooled production with documented QC per lot.
How long does a sample build take?
A sample is typically produced within 5–7 working days from drawing approval. Fit and electrical verification is done in-house, and you receive test results together with the sample.
What quality system do you follow?
Production follows a documented process chain with batch records: incoming material checks, dimensional inspection, hipot and insulation testing, continuity checks and final visual inspection. Test records are issued per lot on request.
Do you offer warranty on your busbars?
Yes. Parts are covered against material and workmanship defects for the agreed warranty period stated in the purchase agreement. Any non-conforming parts are reworked or replaced, with failure analysis shared on request.
Related Models

From the same family

Multi-Layer Laminated Busbar busbar
SY-CM-301

Multi-Layer Laminated Busbar

View
Flexible Insulated Busbar busbar
SY-CM-302

Flexible Insulated Busbar

View
Epoxy-Insulated Copper Busbar busbar
SY-CM-303

Epoxy-Insulated Copper Busbar

View
Explore

Circuits we build this family for

Every SHANYUAN busbar is custom, but the power circuits they connect recur across markets. Three typical ones — send us yours and we will point to the right stack-up.

EV Powertrains

Tight, low-inductance links between the battery source and traction inverters, fully edge-sealed for 400–800 V platforms.

Explore

Inverter DC Links

Commutation-loop connections from DC-link capacitors to IGBT bridges, designed against switching overshoot V = L × di/dt.

Explore

Solar & Wind Inverters

Converter DC links built for rising bus voltages toward 1500 VDC, with creepage and partial-discharge margins included.

Explore
Engineering Resources

Go deeper

Laminated Busbar Design Guide

Construction, dielectric selection and current capacity basics.

Read

Busbar Ampacity Chart

Copper current ratings with derating guidance.

View

Busbar vs Cable

Where laminated wins — and where it does not.

Compare

Customize this busbar to your drawing

Layers, terminals, dielectrics and mounting are all configurable. Send us your spec for DFM review and a quotation within one business day.

Talk to our engineering team

Send drawings, current ratings and voltage class — DFM feedback and a quotation within one business day.

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