Dual-Layer Cell Interconnect Busbar

Two-layer insulated laminate with screw terminals for cell-to-cell interconnection in compact battery packs.

Description

Two-layer insulated laminate with screw terminals for cell-to-cell interconnection in compact battery packs.

This dual-layer cell interconnect busbar links adjacent cells or cell groups inside a compact battery pack. The narrow profile keeps the laminate inside tight cell spacing, while the screw terminals give bolted joints that survive vibration and thermal cycling.

Specifications

ParameterValue
ConductorC11000 copper, tin plated
Conductor layers2
DielectricPET / Nomex / epoxy (DLF), selected by voltage class
Terminals2 × screw terminals + 1 × threaded stud
Current ratingPer design, up to ~1000 A
Edge treatmentFull edge sealing
SKUSY-BB-102

Typical Applications

  • Cell-to-cell interconnection
  • Compact EV battery packs
  • Module-level parallel links

Design Notes

Conductor width, terminal spacing and hole pattern are fully custom. Nickel-plated or laser-weldable tabs can replace screw terminals.

All specifications are typical and fully customizable to your drawing. Request a quote for this busbar or send your own specification — our engineers respond within one business day.

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