High-Current Battery Module Busbar

High-current laminated busbar for EV battery modules with distributed stud terminals and sealed edges.

Description

High-current laminated busbar for EV battery modules with distributed stud terminals and sealed edges.

For modules that push several hundred amps, this high-current busbar spreads current across distributed stud terminals instead of concentrating it on one joint. The multi-terminal layout lowers local current density and keeps terminal temperatures down across the module.

Specifications

ParameterValue
ConductorC11000 copper, tin plated
Conductor layers2–3 (typical)
DielectricPET / Nomex / epoxy (DLF), selected by voltage class
TerminalsMultiple double M8 threaded studs
Current ratingPer design, up to ~1000 A
Edge treatmentFull edge sealing
SKUSY-BB-103

Typical Applications

  • High-current EV battery modules
  • Fast-charge battery architectures
  • ESS string interconnection

Design Notes

Conductor cross-section is sized against your peak and continuous current. Ask our engineers for a stack-up recommendation.

All specifications are typical and fully customizable to your drawing. Request a quote for this busbar or send your own specification — our engineers respond within one business day.

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